When choosing a Rolling Tarp System for your trailer or fleet, there are several things to keep in mind.
Maintenance costs: Wheels are one of the biggest maintenance factors on any rolling tarp system. If the wheels won’t roll, your system isn’t working!

That’s why the Aero Conestoga XP uses a heavy duty steel wheel with high quality bearing; this wheel rides on a stainless steel V-groove track.
This has several advantages:
- No wearing out an aluminum track like other rolling tarp systems – the stainless insert can last for over a decade
- No need to grease the wheels – grease accumulates and collects dirt and dusts, gums up the track, requires regular maintenance, and the list goes on. Grease should not be required maintenance on a rolling tarp system if proper wheels and bearings are used
- Heavy duty steel wheels – most rolling tarps systems are still using plastic wheels that crack and break or bind. The Conestoga XP installed at Trison Tarps Inc. in Brantford, Ontario uses a large, heavy duty steel wheel that can last well over a decade
- This also means that instead of replacing an expensive wheel and bearing, at most maintenance only requires replacing a relatively inexpensive bearing
- Because a V Groove steel wheel is used, there is no need for extra wheels. Most rolling systems will have more than 50 wheels since they use one wheel in the horizontal orientation, and one in the vertical to control the front to back and side to side placement of the cart
- A V Groove wheel does both at the same time, reducing the number of wheels by half. This means far less maintenance cost and labor.
- When we serviced or repaired rolling tarp systems at Trison Tarps Inc. we noticed that a Conestoga system would always be much easier to service, and far less time and cost.
- When Aero Industries approached us to be the dealer & service center for the Conestoga Rolling Tarp System in Ontario, Canada, it was an obvious fit. The Conestoga Rolling Tarp System is the best rolling tarp system in the trucking industry in North America for longevity, cost effectiveness, usability, and overall quality.
Rolling Tarp System for Flatbed Trailers: A Comprehensive Guide
Conestoga XP Installed by Trison Tarps Inc.
The Conestoga XP is an innovative rolling tarp system for flatbed trailers designed by Aero Industries and Installed by Trison Tarps Inc. in Brantford, Ontario, Canada.
It’s the perfect solution when you want the protection of a dry van while maintaining the versatility of a flatbed. With its user-friendly design, you can easily protect your cargo from the elements, increase safety, and save time and money.

One of the key features of the Conestoga XP is its industry-leading wheel and track system. The unique ‘V’ groove design eliminates the need for numerous secondary guide wheels and prevents wheel flat spots. A built-in bump rail reduces impact damage and maximizes system longevity.
Operating the Conestoga XP is a breeze, thanks to its ground-operated opening and closing mechanisms. With the rear tensioning, you can set the optimal tarp tension using a provided crank handle. The double hinged latch ensures a watertight seal while securely locking the front bow to the bulkhead.
The Conestoga XP features uplift bows that reduce tarp sag and maximize internal load clearance. You can choose from quad, double, or quint uplift bows depending on your load requirements. The patented spring shocks on the uplift bows absorb road vibrations, reducing wear and tear on the tarp.

The robust 30-inch front and rear bows add stability and make rolling the system easier compared to narrow bows. In addition, the Conestoga XP has built-in handles and a stainless steel cane bolt that securely locks the handle for ease of operation.
With the Conestoga XP, you can say goodbye to the hassle of throwing tarps. The versatile design allows you to quickly cover and uncover your cargo as you walk alongside the trailer. Transform your flatbed into a fully covered, weatherproof van in just a matter of minutes with this state-of-the-art retractable tarp system.
Components of a Conestoga Rolling Tarp System
Headboard and Bulkhead
The Conestoga XP Tarp System features a headboard and bulkhead that provide stability and protection to your cargo. The double hinged latch tightly secures the front bow to the bulkhead, ensuring a watertight seal.

Latch locks can be operated from the ground for increased safety, allowing you to open and close the system quickly and easily. The built-in handles offer ease of operation, and the stainless steel cane bolt securely locks the handle to maintain the overall security of your load.
Track and Framework
The Conestoga rolling tarp system is designed with a unique ‘V’ groove track and wheel system for smooth operation. This design eliminates the need for multiple guide wheels and prevents wheel ‘flat spots’ that commonly occur in competitor models.
The built-in bump rail reduces impact damage, maximizing the overall longevity of the system. Drivers can easily set the optimal tarp tension using a removable crank handle to open or close the tarp, making adjustments simple and efficient. The Conestoga XP also features speed lock systems on both the front and rear, allowing for faster open and close operation.
Tarpaulin and Welded Seams
The tarpaulin system of the Conestoga XP consists of a durable material with welded seams, ensuring the cargo stays dry and protected from external elements. Uplift bows reduce tarp sag, maximizing inside loading clearance while spring shocks absorb vibrations from road conditions, extending the life of both the system and the tarp.
Conestoga panels and rear flaps have no sewing on them! This ensures that the Conestoga is fully waterproof. Most other rolling tarp system manufacturers are still using stitching to make the tarp panels, and this can result in leaking through the needle holes.
The front and rear bows are 30 inches wide, providing increased ease of rolling and added stability. The rear bow has a full exterior sheet for additional strength and final tarp installation adjustments, improving the overall performance of the system.
Overall, the components of a Conestoga rolling tarp system provide security, protection, and ease of use for flatbed trailer operators. This innovative system will help you save time, effort, and ensure your cargo stays safe on the road.
Digital or Painted Graphics
Conestoga Rolling Tarp Systems installed by Trison Tarps in Brantford, Ontario can also be branded with painted graphics or digitally printed graphics.
Here’s a couple samples of both options:





Types of Trailers for Conestoga Rolling Tarp Systems
Flatbed Trailers
Conestoga rolling tarp systems are a perfect solution for flatbed trailers. These systems help you protect your cargo against weather conditions and keep it secure during transportation. Flatbed trailers offer versatility in terms of the types of loads they can carry, making them an ideal option for transporting various types of cargo.
Equipping your flatbed trailer with a Conestoga XP system allows for easy loading and unloading, significantly reducing the time and effort involved in manually tarping your load.
You can find these rolling tarp systems available for different flatbed trailer lengths, ensuring compatibility with various flatbed trucks. This added flexibility makes it possible to outfit your entire fleet of flatbeds with the most suitable rolling tarp system based on each trailer’s specifications.
Hotshot Trailers or Gooseneck Trailers
If you are looking for a rolling tarp system for your hotshot business, this can be a great way to add revenue.
You will be able to take the higher paying loads that require tarping – with only a few extra minutes of labor compared to loads that do not need tarping!
A Conestoga tarp system can be fully opened and fully closed in less than 10 minutes.
Get in touch today if you’d like more info or to schedule and install or measure up.
Drop Deck Trailers
Drop deck trailers, also known as step deck trailers, are another type of trailer that benefits from Conestoga rolling tarp systems. These trailers have a lowered deck area, making them suitable for carrying taller loads than standard flatbed trailers. Integrating a Conestoga system into your drop deck trailer not only protects your cargo from exposure to the elements, but it also provides a streamlined appearance that improves fuel efficiency.
Conestoga systems are designed to accommodate the unique dimensions of drop deck trailers, ensuring a proper fit and seamless operation. With the use of a rolling tarp system, you can help save time and effort when tarping loads on your drop deck trailers, increasing overall efficiency and productivity.
In conclusion, Conestoga rolling tarp systems are an excellent addition to both flatbed and drop deck trailers, enhancing efficiency and offering protection for various types of cargo. By equipping your fleet with these systems, you can improve overall productivity and maintain the quality of your transported goods.
Advantages of a Conestoga Rolling Tarp System
Conestoga rolling tarp systems bring numerous benefits for flatbed trailer owners and operators. The main advantage of these systems is their ability to save time when loading and unloading cargo. With a Conestoga tarp system, you no longer need to manually cover and uncover your load, minimizing the time-consuming process of traditional tarp methods.
Another key advantage of a Conestoga rolling tarp system is its impact on fuel efficiency. The aerodynamic design of the tarp system reduces wind resistance and can result in fuel savings. Furthermore, the time saved on each delivery adds up and contributes to overall fuel cost savings.
In terms of convenience and ease of use, a Conestoga rolling tarp system is unmatched. The tarp system allows you to easily access your cargo without having to remove the entire tarp. This, in turn, reduces potential damage to the tarp and minimizes wear and tear on the system.
Lastly, using a Conestoga rolling tarp system enhances safety for drivers and loading crews. The reduced time spent working with tarps on the flatbed decreases the risk of injury from trips, falls, and tarp-related accidents. Additionally, the secure and efficient design of the tarp system helps to protect the cargo during transportation, ensuring it arrives at its destination in good condition.
To sum up, a Conestoga rolling tarp system offers multiple benefits, including time savings, fuel efficiency, ease of use, and improved safety. These advantages make it a smart investment for anyone operating flatbed trailers.
Customization and Versatility
The custom flatbed tarp systems available on the market today are specifically designed to fit your trailer’s dimensions and requirements. This ensures a snug fit and effective protection for your cargo, regardless of the type of load you’re carrying. As a result, you can confidently transport a variety of goods, from building materials to machinery components, without worrying about their safety while in transit.
Another significant advantage of flatbed tarp systems is their simple design, which enables easy installation and operation. With clear instructions and straightforward components, you can set up your tarp system without any specialized knowledge or assistance. The ability to quickly assemble and disassemble the system makes it a great asset when you need to switch between different types of cargo or trailers.
Furthermore, flatbed tarp systems offer versatility in terms of the variety of trailers they can be fitted to. Whether you have a gooseneck trailer, a bumper-pull trailer, or even a tow truck carrier, customizable systems can be adapted to suit your specific needs. This adaptability ensures that your investment in a rolling tarp system will remain valuable regardless of future changes to your fleet or hauling requirements.
In conclusion, investing in a customizable and versatile flatbed tarp system will not only protect your cargo but also save time and money in the long run. The modular design, simple installation process, and adaptability to various trailers make these systems an ideal choice for anyone in the transportation industry.
Additional Features
When choosing a rolling tarp system for your flatbed trailer, you’ll find a variety of additional features that cater to your specific needs. This section highlights some of the most common and useful features available.
A well-designed lighting system is essential for ensuring safety and visibility during nighttime operations. Many rolling tarp systems come equipped with interior LED lighting to help you load and unload with ease.
Skylights are another valuable feature, as they provide natural light, allowing you to work more comfortably during daytime hours. Having a skylight in your tarp system not only brightens the interior but also reduces the need for additional lighting, potentially saving energy costs.
A chain rack can be a handy addition to your tarp system. This feature helps you organize and store chains and other securing equipment efficiently, making it easier to access when you need them.
To improve fuel efficiency and reduce wind resistance while driving, an air deflector can be installed at the front of your tarp system. By directing air over and around your trailer, this feature minimizes drag, which translates into fuel savings in the long run.
Front tensioning systems make adjusting the tension of your tarps quick and effortless. A proper tension ensures your load stays secure and protected, while preventing wear and tear on the tarp material.
Using lightweight materials like aluminum or steel tarps is another feature you should consider when selecting a rolling tarp system. These materials are known for their durability and relatively low weight, making them an ideal choice for drivers in North America who often transport heavy loads such as machinery or materials for construction.
In summary, the diverse range of additional features available in rolling tarp systems for flatbed trailers can make your work safer, more efficient, and ultimately more profitable. Consider factors like lighting, a skylight, chain rack, air deflector, front tensioning system, and lightweight tarps when you’re selecting the right tarp system for your needs.
Frequently Asked Questions
Are there any specific maintenance requirements for rolling tarp systems?
Regular maintenance is essential for the longevity and effectiveness of your rolling tarp system. It is important to periodically inspect the system for any damages or wear and tear.
Clean the tarp with mild soap and water, avoiding harsh chemicals that can damage the fabric.
What are the price ranges for different types of rolling tarp systems?
The price of a rolling tarp system can vary depending on its size, materials, and features.
You can expect to pay $18,500 to $26,500 or more depending on the length of your trailer, the height of the tarp system, whether it is a flatbed or dropdeck trailer, graphics required, etc.
Get in touch today if you’d like more info!
Basic models can be found at lower price points, while more advanced systems with additional features, such as integrated chain racks, air deflectors, and premium fabrics, may come at a higher cost.
It’s essential to weigh the cost with the benefits that come with the additional features and choose a system that best fits your budget and requirements.